Jaltest Marine (Outboard) Diagnostic Tool

The Jaltest Marine is a leading multi-brand and multi-system diagnostic platform, specifically developed for the complex electronics of modern outboard motors. The system consists of two main components: the robust, waterproof, and wireless Jaltest Link VCI (Vehicle Communication Interface) and the powerful Jaltest SOFT Marine diagnostic software.

The unique working method of Jaltest integrates diagnosis, technical information, and repair guidance into one platform. It is not a simple fault code reader, but a complete workshop partner that guides the technician through the entire process: from fault analysis to post-repair calibration – all within one intuitive and user-friendly interface. This makes Jaltest Marine an essential platform for every professional watersports workshop.

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Diagnostic functions:

Jaltest Marine offers comprehensive OE-level diagnostics for all electronic systems in outboard motors and water sports applications. The functions are designed for quick fault analysis and effective problem-solving:

• Reading and clearing fault codes: Detects active, inactive, and permanent fault codes with clear descriptions. Fault codes can be cleared immediately after the repair is performed.
• Live data monitoring: Displays real-time sensor values and system parameters, such as engine speed, coolant temperature, oil pressure, trim angle and fuel pressure. Users can create custom lists of parameters to monitor, which are displayed numerically or in interactive graphs.
• Testing actuators: Allows direct control of components such as injectors, the fuel pump, the trim/tilt motor, and other relevant actuators, to verify their correct operation in real-time.
• System and ECU information: Provides access to data from the control units, such as part numbers, serial numbers, software versions and the total operating hours – information essential for maintenance planning and warranty claims.

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Maintenance, service & calibration functions:

Jaltest Marine offers a wide and in-depth range of maintenance, service, and calibration functions that are essential for the professional maintenance of modern outboard motors. The available procedures often approach or exceed the level of official dealer diagnostic equipment.

Engine maintenance and service:

• Oil and service interval reset: Resets the maintenance indicator in the engine control unit (ECU) after oil change or a performed periodic service based on operating hours.
• Injector coding: Writes the injector calibration codes to the ECU for accurate fuel injection, optimal combustion, and maximum engine power.
• Engine system checks: Performs guided system tests, including cylinder deactivation, to detect issues with injectors, spark plugs, or compression.
• Idle speed adjustment: Provides the ability to adjust the idle speed within the manufacturer's specifications, for example for trolling use.

System calibrations:

• Throttle position sensor (TPS) calibration: Calibrates the throttle position sensor for correct throttle response and stable engine dynamics.
• Trim/tilt sensor calibration: Re-calibrates the trim and tilt angle sensor for accurate instrument display.
• Oil pressure and temperature sensors: Calibrates these critical engine sensors for reliable measurements and flawless operation.

General service procedures:

• Preparing for winter & preservation: Start an automated process to properly prepare the engine for winter storage, including flushing with fuel preservative.
• Fuel system bleeding: Helps remove air from the fuel system after maintenance on filters or lines.
• Reset of engine parameters: Restores the adaptive learning values of the ECU to factory settings, which is useful after certain revisions or fault conditions.

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Advanced diagnosis & technical information:

The strength of Jaltest Marine lies in the direct integration of specialized technical information into the diagnostic software. This transforms the system from a fault code reader into a complete technical partner for the marine workshop.

• Interactive electrical diagrams: Fully clickable electrical diagrams of the engine system. Users can zoom in and click on components, fuses, ground connections and wiring. For each element, the following are displayed:

  • Pin-outs of connectors
  • Test procedures for the specific component
  • Component photos and location descriptions
  • Nominal measurements (resistance, voltage, etc.)
• Engine technical data: Jaltest Marine includes a digital encyclopedia with all relevant engine specifications, including:
  • Torque specifications for components such as spark plugs, cylinder head, and sump plug
  • Adjustment data for throttle cable, ignition timing, and idle speed
  • Fluid specifications such as type and quantity of engine oil, gear oil, and coolant
  • Component data with characteristics of sensors, actuators, and ECUs
• Repair guides by fault code: Each fault code is linked to a step-by-step repair manual, including wiring checks, component tests, and specific solutions per engine model.
• Symptom-based diagnosis: In the absence of fault codes, diagnosis can be performed based on complaints, such as "engine does not start", "overheating at low speed" or "power loss at full throttle", with a guided test sequence for root cause analysis.
• Technical bulletins and procedures: Access to technical bulletins issued by Jaltest, with information on known faults, common defects, and repair advice for outboard motors.
• Maintenance data: Automatically generated manufacturer-specific maintenance schedules based on operating hours, including tasks such as replacement of impeller, spark plugs, filters, and anodes.
• Service procedures: Clear step-by-step instructions for performing the complete service, including required parts, fluids, and adjustment data.

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Specialized software modules & extensions:

Jaltest Marine is not just a diagnostic tool, but a modular ecosystem that can be expanded with specialized software modules. These extensions enhance efficiency, accuracy, and professionalism within every modern watersport workshop.

Jaltest GRP (Garage Resource Planning):

A fully integrated workshop management and CRM system, allowing users to manage their daily processes centrally and efficiently:

• Customer and vessel management: Manage customer profiles and detailed information of vessels, including engine configuration and maintenance history.
• Create and schedule work orders: Create digital work orders, schedule tasks per technician, and keep track of workshop occupancy.
• Synchronize diagnosis: Automatically link diagnostic reports to work orders. This creates a comprehensive administration with a complete maintenance history per vessel.
• Billing and quotes: Generate quotes and invoices directly based on the parts used and work performed.

Jaltest Info Online:

A powerful digital technical knowledge base that goes beyond standard diagnostic screens. Continuously updated by Jaltest specialists and focused on practice:

• Repair manuals: Detailed, step-by-step instructions for complex repairs and system interventions.
• Technical bulletins: Direct access to service updates, common problem analyses, and factory notices regarding recalls.
• Additional system data: Extra technical information about the operation of specific engine systems, electronics, and sensor integration.

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Supported vehicle brands:

• Outboard engines: Evinrude, Hidea, Honda, Johnson, Mariner, Mercury, Mercury Racing, Nissan, Yamaha, Vanguard Power, Tohatsu, Suzuki, Seven Marine, Selva, Parsun

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Package contents:

• Jaltest Link V9 Interface
• Jaltest 15 Pins DB15 - 16 Pins OBD2 Adapter Plug
• Jaltest 26 Pins DB26 Extension Cable
• Jaltest USB-A - USB-B
• Jaltest Multi-pin Kit
• Jaltest Storage Case (Compact)
• Jaltest Cigarette Lighter Adapter Cable

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License information:

Jaltest Marine (Outboard) operates on the basis of a annual software license. This license provides full access to the platform and includes:

• Three major software updates per year, with improved engine coverage, new features, and up-to-date technical information.
• Access to technical support, including assistance with diagnostic procedures, activations, and updates.

Modular structure:

The Jaltest software is modularly expandable. In addition to outboard motors (Marine), additional licenses can be activated for other vehicle categories, such as:

• Commercial vehicles (CV)
• Agricultural vehicles (AGV)
• Off-Highway machines (OHW)
• Material Handling Equipment (MHE)
• Maritime applications (Marine)

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Technical specifications