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Jaltest  |  SKU: 50004011

Jaltest (50004011) | Wear Sensor Tester (WST)

Regular price
€844,95 incl.
€698,31 excl.

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The Jaltest WST (50004011) is a independent wear sensor tester for brake pad wear sensors. It carries the OE reference K154433N50 from Knorr-Bremse. The device measures 144 x 66 x 40 mm, weighs 193 grams and features an LCD display, a rotary switch and one connector to which the supplied cables fit.

You connect the connector at the brake caliper and connect the matching cable to it. Using the rotary switch you select the sensor type, after which the display shows the measured voltage in volts . You compare that value against the reference table and so you know the wear percentage of the pad. This works without removal, so you can use the brake pad right up to the end.

KEY BENEFITS

✔Reads the actual status from the sensor as voltage in volts, and not just good or bad.
✔Works with without removal of brake caliper or pad, so you can use the pad completely.
✔The rotary switch has its own settings for the continuous sensors of the major manufacturers and for the 2-wire sensors.
✔Complete in a case with foam insert with a set of brand-specific connection cables, totalling approximately 1,270 grams.

IMPORTANT NOTES

✕This tester is designed for wear sensors. For the speed sensors of the braking system, the Jaltest (50004002) | SST (Speed Sensor Tester) is the appropriate instrument.
✕The measured voltage tells you nothing on its own. You need the reference table from the relevant manufacturer to draw a wear status from it.
✕There is no measurement range, no accuracy and no battery type published, so those are not listed here.
✕The device does not replace visual inspection of brake pad, brake disc and friction material.

Applications and functionality

With this tester you read a wear sensor whilst it remains fitted to the vehicle. The points below come from the device and the instruction card in the case lid.

Which sensors the wear sensor tester reads

  • Continuous sensors from DAF, Iveco, Mercedes-Benz, Scania and others: A dedicated position on the rotary switch.
  • Continuous sensors from MAN and Meritor: A second position on the same switch.
  • 2-wire sensors: The versions that only signal at the end of pad thickness, with their own third position.

How to use it

  • Connecting at the brake caliper: Disconnect the sensor connector and attach the matching cable to it.
  • Selecting the correct cable: The set includes connectors for Renault, Volvo, Scania, Mercedes-Benz, Knorr-Bremse, DAF, EvoBus, Iveco, Hyundai, MAN and Wabco.
  • Setting the sensor type: Using the rotary switch, which also switches off the device in the extreme position.
  • Reading the value: The display shows the voltage; the reference table converts this to the wear level.
  • The LEDs indicate: A green tick for good, a red cross for fault, and a battery symbol when power is running low.

Which sensor you connect it to

A wear sensor and a speed sensor are both located at the wheel, but they measure something entirely different. If you know which of the two you're holding, you'll also know which tester is included.

Wear sensor or speed sensor

  • Wear sensor: Located in the brake pad and indicates how much material remains. This is the sensor the WST is designed for.
  • Speed sensor: Located opposite a toothed ring on the wheel hub and transmits wheel speed to the braking system. The Jaltest (50004002) | SST (Speed Sensor Tester) is used for this purpose.
  • Difference in signal: A wear sensor delivers a value that varies with brake pad thickness; a speed sensor delivers an alternating signal that rotates with the wheel.

Continuous or 2-wire

  • Continuous sensor: Tracks across the full range as wear progresses, providing a real-time reading at any moment.
  • Two-wire sensor: Only signals when the pad reaches the wear limit; produces no signal before that point.
  • Why it matters: If set to the wrong position, you will get a reading that does not correspond to the sensor, which the reference table cannot interpret.
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Useful to know: For installation, the height difference of the pressure pieces must remain below 0.25 mm Always follow the vehicle manufacturer's specifications, and verify that the rotary switch is set to the position corresponding to the sensor type before taking a reading.

Package contents

  • 1x Jaltest (50004011) | Wear Sensor Tester (WST)
  • 1x Set of connection cables with brand-specific connectors
  • 1x Instruction card showing the layout of display, LEDs and rotary switch
  • 1x Case with cut foam insert

Technical specifications

Specification Description
Brand Jaltest (Cojali)
Reference number 50004011
OE reference K154433N50 Knorr-Bremse
Type Sensor tester, standalone handheld device
Sensor types Continuous wear sensors and two-wire sensors
Rotary switch positions Off, continuous sensors from MAN and Meritor, continuous sensors from DAF, Iveco, Mercedes-Benz, Scania and others, and two-wire sensors
Display LCD display in volts, plus LEDs for good, fault and battery
Connection One port on the device for the supplied connection cables
Brands in the cable set Renault, Volvo, Scania, Mercedes-Benz, Knorr-Bremse, DAF, EvoBus, Iveco, Hyundai, MAN and Wabco
Dimensions 144 x 66 x 40 mm
Weight 193 grams; approximately 1,270 grams including case and cables
Operating temperature -10 °C to 40 °C
Design Case with foam insert, connection cables and instruction card
Standalone operation Yes, without connection to Jaltest Link or a computer