Jaltest Marine (Inboard) Diagnostic Tool

The Jaltest Marine module is a leading multi-brand and multi-system diagnostic platform, specifically developed for the complex electronics of inboard engines, stern drives, and marine generators. The system combines the robust, waterproof, and wireless Jaltest Link VCI (Vehicle Communication Interface) with the powerful and comprehensive Jaltest SOFT Marine diagnostic software.

What distinguishes Jaltest Marine is the integration of diagnostics, technical documentation, and repair guidance within a single user-friendly environment. The platform supports technicians throughout the entire diagnosis and repair process – from analyzing faults in engine, drive, or charging systems to calibration after component replacement. Jaltest Marine is thus an essential tool for every professional watersports workshop working with inboard systems and generator sets.

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Diagnostic functions:

The Jaltest Marine module for inboard engines, sterndrives, and generators offers comprehensive OE-level diagnostics for all relevant electronic systems on board. These features enable quick detection and targeted resolution of faults.

• Reading and clearing fault codes: Detects active, inactive, and permanent fault codes with clear descriptions and original fault code references. After performing a repair, the fault codes can be cleared immediately.
• Live data monitoring: Displays real-time sensor values and system parameters such as engine speed, turbo pressure, oil pressure, coolant or transmission temperature, and more. Users can create their own list of values to monitor, which can be displayed numerically or in interactive graphs.
• Testing actuators: Enables direct control of components such as injectors, the fuel pump, and various relays or solenoid valves to verify their correct operation under practical conditions.
• System and ECU information: Provides access to all ECU identification data, including part number, serial number, software version, and the total number of operating hours, essential for maintenance management and warranty analysis.

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Maintenance, service & calibration functions:

The Jaltest Marine module offers a wide and comprehensive range of maintenance, service, and calibration procedures for inboard engines, stern drives, and marine generators. These functions are equivalent to – or more advanced than – those of original dealer equipment, enabling the technician to perform complete repairs independently and correctly.

Engine maintenance and service:

• Oil and service interval reset: Resets the maintenance indicator in the ECU after an oil change or scheduled service based on operating hours.
• Injector coding: Programs the calibration codes of new or refurbished injectors for optimal fuel injection, combustion, and power.
• DPF service: Provides full support for the diesel particulate filter (DPF), including forced regeneration, and reset of soot and ash values after filter cleaning or replacement.
• Engine system checks: Performs specific system tests such as cylinder deactivation, to check the contribution per cylinder and isolate issues with injectors, spark plugs, or compression.
• Idle speed adjustment: Allows for adjusting the idle speed within OEM limits, for example for fine-tuning in generators or engines used for trolling.

System calibrations:

• Gas leak sensor (TPS) calibration: Calibration of the TPS sensor for correct throttle response and stable engine dynamics.
• Joystick and control calibration: Calibration of electronic control elements such as joysticks, including systems like Volvo Penta IPS, for precise and direct vessel control.
• Transmission calibration: Resetting and adjusting electronically controlled transmissions and clutches for smooth shifting behavior and correct torque management.
• Calibrating sensors: Calibration of key engine sensors such as those for boost pressure, oil pressure, coolant temperature, and fuel pressure.

General service procedures:

• Winterizing & preservation: Guided procedure for winterizing the engine. Includes flushing the cooling system and preserving the fuel system to prevent frost and deposit damage.
• Resetting engine parameters: Restores the adaptive learning values of the ECU to factory settings, for example after major repairs or system faults.
• Bleeding the fuel system: Start procedure to remove air from the fuel system after replacing filters or when restarting after running out of fuel.

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Advanced diagnostics & technical information:

The true power of the Jaltest Marine module lies in the direct integration of specialized technical information into the diagnostic software. This makes the system more than just a scanner – it becomes a full-fledged technical partner for the professional watersport workshop.

• Interactive electrical diagrams: Jaltest offers dynamic, clickable diagrams of the motor system and onboard electronics. Users can zoom in on components, fuses, ground connections, and wiring, with direct access to:
  • Pin-outs of connectors
  • Test procedures for specific components.
  • Component photos and location descriptions
  • Nominal measurements (resistance, voltage, etc.)
• Engine technical data: Jaltest includes a comprehensive digital encyclopedia with engine-specific information, including:
  • Torque settings for components such as spark plugs, cylinder heads, and exhaust flanges.
  • Adjustment data for valve clearance, ignition timing, or idle speed.
  • Fluid specifications for engine oil, coolant, transmission oil, and lubricants.
  • Component data with technical specifications of sensors, actuators, and ECU functions.
• Repair guides by fault code: For a fault code, Jaltest generates a step-by-step repair manual, including wiring checks, component tests, and proposed solutions, tailored to the specific engine model.
• Symptom-based diagnosis: Without fault codes, diagnosis can be initiated based on complaints such as “engine won't start”, “black smoke”, or “vibrations”. Jaltest guides the technician through a guided test procedure with logical checks.
• Technical bulletins & procedures: Access to technical bulletins issued by Jaltest regarding common issues, recurring failures, and brand-specific maintenance recommendations.
• Maintenance dates: Automatically generated, manufacturer-specific maintenance schedules, based on operating hours. The software specifies exact tasks per interval, such as replacement of impellers, filters, V-belts, anodes, and other wear parts.
• Service procedures: Detailed, step-by-step instructions for performing periodic maintenance, including an overview of required parts, quantities, torque settings, and adjustment values.

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Specialized software modules:

The Jaltest Marine module is part of a modular platform and can be expanded with specialized software modules that elevate the diagnostic capability, workshop organization, and technical support to a higher level. These extensions are fully integrated into the Jaltest diagnostic environment and tailored for professional use within the maritime sector.

• Jaltest GRP (Garage Resource Planning): An integrated workshop management system that allows users to centrally manage customers, vessels, work orders, scheduling, and invoicing. Diagnostic reports are automatically linked to the correct work order, resulting in a fully digital maintenance history per vessel.

Jaltest Info Online: A comprehensive technical knowledge base with direct access to:

• Repair manuals
• Fault code explanations
• Electrical schematics and component locations
• Adjustment data and maintenance intervals
• Technical bulletins by brand and model

All information is vehicle- and engine-specific and is continuously updated by the developers of Jaltest.

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Supported vehicle brands:

• Inboard engines: Caterpillar, Crusader, Cummins, Cummins MerCruiser Diesel, Detroit Diesel, FNM, Hyundai Seasall, Ilmor, Indmar, Indmar Diesel, Iveco-FPT, John Deere, Kodiak Marine, Malibu, MAN, Marine Power, Mercury Diesel, Mercury MerCruiser, Mercury Racing, MTU, OMC, OMC Diesel, Panther Airboats, PCM, Rotax, Scania, Scarab, Sea-Doo (BRP), Steyr, Toyota Marine, Vetus, VM Motori, Volkswagen, Volvo Penta, Volvo Penta Gasoline, Weber, Yamaha, Yanmar

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Package contents:

• Jaltest Link V9 Interface
• Jaltest 15 Pins DB15 - 16 Pins OBD2 Adapter Plug
• Jaltest 26 Pins DB26 Extension Cable
• Jaltest USB-A - USB-B
• Jaltest Multi-pin Kit
• Jaltest Storage Case (Compact)
• Jaltest Cigarette Lighter Adapter Cable

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License information:

The Jaltest Marine module for inboard engines, stern drives, and generators operates based on an annual software license. This license provides full access to all diagnostic, maintenance, and calibration functions for all supported brands and systems within the maritime sector. The license includes:

• Three major software updates per year, with improved coverage for engines, sterndrives, and generators, addition of new brands, and up-to-date technical data.
• Access to technical support, including assistance with activation, fault code analysis, software updates, and interpretation of engine-specific parameters.

Modular structure:

The Jaltest software is modularly expandable. In addition to inboard engines and generators (Marine), additional licenses can be activated for other vehicle categories, such as:

• Commercial vehicles (CV)
  
• Agricultural vehicles (AGV)
• Off-Highway machines (OHW)
• Material Handling Equipment (MHE)
• Maritime applications (Marine)

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Technical specifications