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Jaltest  |  SKU: 50105219

Jaltest (50105219) | AdBlue/DEF Module Cleaning Kit (AGV/OHW/MHE)

Regular price
€459,95 incl.
€380,12 excl.

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The Jaltest 50105219 is the version of the AdBlue and DEF cleaning kit for agricultural machinery, off-road and construction machinery and internal transport. The case contains a 1.5 litre stainless steel pressure vessel for liquid up to 60 °C, two black connection hoses, a spray bottle and a portable refractometer in its own storage box.

AdBlue and DEF are a solution of urea in water. If a machine stands idle for a long time or the line dries out, the urea crystallises out and clogs the dosing module, the line and the injector. With the pressure vessel you flush out that blockage; with the refractometer you measure in advance whether the liquid in the working tank still has the correct strength. If there is too much water or the wrong liquid in it, the fault will return after cleaning.

HIGHLIGHTS

✔Includes a portable refractometer with automatic temperature compensation (ATC), which you use to measure the strength of the liquid.
✔Designed for equipment that does not belong on the road, such as agriculture, earthmoving and road maintenance, and internal transport.
✔The 1.5 litre stainless steel pressure vessel accepts liquid up to 60 °C; heat dissolves crystallised urea more quickly.
✔By flushing you are considerably cheaper off than with a new dosing module.

POINTS TO NOTE

✕No loose adapter nipples and no green flushing hoses are included. If you want those, 50105190 is the version with eight adapters and two green flushing hoses.
✕For commercial vehicles and buses, 50105190 is the matching version.
✕The pressure vessel works on external pressure. A compressed air connection is required and the liquid must not be warmer than 60 °C.
✕The flushing fluid to be used is specified by the machine manufacturer; AdBlue and DEF are aggressive to many materials.

Applications and functionality

Urea always crystallises out in the same three places in the dosing circuit: in the dosing module, the injector line and the injector. This kit tackles these places one after another, with the pressure vessel as the source and the black connection hoses as the connection to the dosing module. In addition, the refractometer lets you check the liquid in the working tank.

What's in the case

  • Pressure vessel: Stainless steel, 1.5 litres.
  • Long connection hose: With straight quick coupling.
  • Short connection hose: With angled coupling.
  • Refractometer: With ATC, in blue box.
  • Spray bottle: With curved spout.
  • Case: With foam insert.

What you can do

  • Flush dosing module: Valves free again.
  • Clear injector line: Dried-on liquid removed.
  • Clean injector: Restore spray pattern.
  • Check liquid: Measure strength.

How to use it

  1. Measure liquid: Check the working tank with the refractometer.
  2. Fill pressure vessel: Flushing fluid, maximum 60 °C.
  3. Connect hose: Connect the connection hose to the dosing module.
  4. Build pressure: Connect compressed air to the pressure vessel.
  5. Flush: Flush module, line and injector through.

Compatible vehicles and applications

The deciding factor is the AdBlue or DEF system, not the brand of the machine. The systems and brands listed below are stated for this article, divided into agricultural vehicle, off-road and construction machine, internal transport and separate engines.

AdBlue and DEF systems (5):

  • NoNOx with Emitec: MAN TGL, TGM, TGS and TGX, and Euro 6 buses with the Emitec system.
  • Emitec with Cummins: The Emitec system in vehicles with a Cummins engine.
  • Albonair: Volvo, Renault, UD Trucks and other Euro 6 vehicles.
  • Bosch Denoxtronic 2.2 and 6-HD: DAF, Iveco, MAN, other Euro 6 vehicles, agricultural machinery and off-road equipment.
  • Cummins Ecofit UL2: DAF, Mercedes-Benz, Scania, other Euro 6 vehicles, agricultural machinery and off-road equipment.

Agricultural vehicle:

  • Tractors, harvesters and sprayers: Including Case IH, Claas, Deutz-Fahr, Fendt, John Deere, JCB, Krone, Kubota, Massey Ferguson, New Holland and Valtra.

Off-road and construction machine:

  • Sweepers, municipal and implement carriers: Including Aebi, Boschung, Bucher, Dulevo, Hako, Holder, Johnston, Kärcher, Lindner, Multicar, Ravo, Scarab and Schmidt.

Internal transport:

  • Forklifts, telehandlers and cranes: Including Hyundai, John Deere, Kawasaki, Ljungby, Menzi, New Holland, Tadano, Terex, Volvo and Wacker.

Engine manufacturers:

  • Separate engines: Including Isuzu, Iveco-FPT, JCB, John Deere, Kohler, Kubota, Liebherr, MAN, Mercedes-Benz, Mitsubishi, MTU, Perkins, Scania, Sisu, VM Motori, Volvo Penta and Yanmar.
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Good to know: The 50105219 is supplied with a refractometer and two black connection hoses; the 50105190, by contrast, comes with eight loose adapters and two green flushing hoses and without a refractometer. Check on the machine which connection the dosing module has before ordering.

Package contents

  • 1x Case with foam insert, marked AdBlue/DEF Module Cleaning Kit
  • 1x Stainless steel pressure vessel of 1.5 litres, marked MAX. 60 °C (140 °F)
  • 1x Long black connection hose with a straight quick coupling
  • 1x Short black connection hose with an angled coupling
  • 1x Portable refractometer with automatic temperature compensation (ATC), in a blue storage box
  • 1x Spray bottle with curved spout

Technical specifications

General

The manufacturer of the tool. Useful if you already use other tools or software from this brand.Brand
Jaltest (Cojali)
The type of tool and what it is used for.Tool type
AdBlue and DEF dosing module cleaning kit
The types of vehicles and machinery the kit can be used on. Choose a kit that suits the vehicles in your workshop.Vehicle types
  • Agricultural vehicle
  • Off-road and construction
  • Internal transport
Whether you need a diagnostic device to use the tool. Without one, you can start work straight away.Diagnostic equipment required
No

Cleaning

The AdBlue dosing systems for which the kit has adapters. Check that the system in your vehicles is listed.Compatible AdBlue systems
  • NoNOx with Emitec
  • Emitec on Cummins
  • Albonair
  • Bosch Denoxtronic 2.2
  • Bosch 6-HD
  • Cummins Ecofit UL2
How much flushing fluid the pressure vessel holds. A larger vessel allows longer flushing without refilling.Pressure vessel capacity
1.5 l
The maximum permitted temperature of the flushing fluid. Warmer fluid dissolves crystals better, but must not exceed this limit.Maximum fluid temperature
60 °C (140 °F)

Included

The number of components in the kit. More pieces often means more adapters for different systems.Number of pieces
6 pieces
A refractometer measures whether the AdBlue has the correct concentration. This shows whether contaminated fluid is the cause of the fault.Refractometer included
Yes

Dimensions and weight

The length, width and height of the kit. Useful for checking whether it fits in your workshop cabinet.Dimensions
380 x 430 x 154 mm
How heavy the kit is. A lighter kit is easier to carry to the vehicle.Weight
4.6 kg
Reference number
50,105,219
Cleans
Dosing module, injector line and injector

Other specifications

Measuring instrument
Portable refractometer with automatic temperature compensation (ATC)
Other version
50105190, with eight loose adapters and without refractometer
Diagnostic equipment required
No, this is a tool